Case Studies using Plastic Design & Plastic Fabrication

We manufacture bespoke plastic parts, products and solutions for clients in many different industries and all over the world. The parts we produce are often the crucial, integral parts for finished equipment and products, as well as exhibition display pieces and focus points.

We pride ourselves in delivering to a consistently and exceptionally high standard, on time and to budget, as well as meeting all design, prototype and production needs as required by our clients.

  • Case Study 1
  • Case Study 2
  • Case Study 3
  • Case Study 4
  • Case Study 5
  • Case Study 6
  • Case Study 7
  • Case Study 8

Case Study 1 - Every Man Remembered Sculpture with The Royal British Legion and designer Mark Humphrey

Bay Plastics were approached by artist Mark Humphrey to design, manufacture, and install a 7 meter high obelisk and it’s functionality to compliment his bronze sculpture of the Centenary Soldier as part of the Royal British Legion Everyman Remembered project. The soldier stands in a field of poppies, the poppies flutter up and softly fall, paying tribute to each and everyone for their sacrifices made.

Utilising extensive plastics expertise gathered over twenty five years in business, 20mm Clear Cast Perspex® Acrylic sheet was chosen as the ideal material for the project due to its clarity, impact strength and excellent fabrication properties.

At over 7 metres high, structural integrity was required to accommodate wind loadings and adverse weather conditions, so Bay Plastics teamed up with a local steel fabricator Motech Engineering Ltd. The decision was taken, in order to enable transportation and portability, to construct the obelisk in 3 sections using stainless steel box section and angle to produce a skeleton framework onto which the Perspex panels were fixed.

Click here to read full article.

Everyman Remembered Everyman Remembered Sculpture

Case Study 2 - Ice Circles from artist designer Mark Humphrey

Bay Plastics were approached by Mark Humphrey to produce a striking Christmas tree sculpture to be unveiled at Grosvenor House Apartments by Jumeirah Living on Park Lane, London.

We worked alongside Mark Humphrey, offering our knowledge and experience to help find the best materials and methods to produce this sculpture, and helped bring his concept design to reality.

The final design uses 20mm Clear S2000 Frosted Perspex® rings stacked onto 60 levels of 30mm Clear Perspex® separators. Each layer was profiled and polished prior to being secured in place, and to allow for easy installation on site, the tree was made into 9 sections. The final sculpture measured 3m in height and weighed 1tonne.

Each Frosted Perspex® circle has its own cavity of light, coloured in festive evergreen, to form a translucent structure which illuminates the grand central atrium.

Click here to read full article.

Perspex Tree Perspex Christmas Tree Perspex Design

Case Study 3 - Bespoke Acrylic Ice Cream Cone Holder from Di-Meo’s Delaval Ices

Bay Plastics were approached by Di-Meo’s Delaval Ices to produce a functional ice cream cone holder that followed the curved contours of their existing glass counter.

It was explained that over the past years, several cone holders from various suppliers had been purchased, but were not fit for purpose. So the decision was made to commission the construction of a bespoke cone holder designed and produced to specification.

We sent a designer to site in order to get a ‘hands on’ grasp of what was needed. Measurements of the counter, and all of the unique cones were taken to allow us to simulate the cone holder to ensure that they could be stored safely, and to optimise the use of the space.

A detailed CAD drawing of the unit was produced to display the cone holder before production. We also advised which materials would be best suited to minimise cost, whilst at the same time, matching the colour of glass used in the ice cream counter.


Click here to read full article.


Perspex Ice Cream Cone Holder Perspex Cone Holder

Case Study 4 - CCTV China TV

Bay Plastics were approached by Stage One Creative Services Ltd to help them produce the plastic parts that came together to make the CCTV Chinese Olympic Broadcast sets.

We worked alongside Stage One, offering our knowledge of plastic materials to help select the ideal product, and utilise our plastic fabrication expertise to produce all parts to the highest standard possible.

Click here to read full article.

CCTV China TV

Case Study 5 - Channel 9 TV Set

Bay Plastics were approached by Stage One Creative Services Ltd to help them produce the plastic parts that came together to make the Channel 9 TV set.

We worked alongside Stage One, offering our knowledge of plastic materials to help select the ideal product, and utilise our plastic fabrication expertise to produce all parts to the highest standard possible.

Click here to read full article.

Channel 9 TV Set

Case Study 6 - Sports Personality of the Year 2012

Bay Plastics were approached by Stage One Creative Services Ltd to help them produce the plastic parts that came together to make the Sports Personality of the Year 2012 set.

We worked alongside Stage One, offering our knowledge of plastic materials to help select the ideal product, and utilise our plastic fabrication expertise to produce all parts to the highest standard possible.

Click here to read full article.

Sports Personality of the year 2012

Case Study 7 - The Norwegian National Lottery

Bay Plastics were approached by Stage One Creative Services Ltd to help them produce the plastic parts that came together to make the Norwegian National Lottery set.

We worked alongside Stage One, offering our knowledge of plastic materials to help select the ideal product, and utilise our plastic fabrication expertise to produce all parts to the highest standard possible.

Click here to read full article.

Norwegian National Lottery

Case Study 8 - University Challenge

Bay Plastics were approached by Stage One Creative Services Ltd to help them produce the plastic parts that came together to make the University Challenge set.

We worked alongside Stage One, offering our knowledge of plastic materials to help select the ideal product, and utilise our plastic fabrication expertise to produce all parts to the highest standard possible.

Click here to read full article.

University Challenge


Plastic Materials

Plastic Products

We carry an extensive range of stock to accommodate the diverse market for semi-finished plastic materials, offering custom sizes on all general plastics. Our professional cutting service will ensure quality finishes and rapid turnaround at all times.

  • Aluminium Composite Panel
  • Foam PVC Sheet
  • Perspex Acrylic Sheets
  • Plastic Polish
  • Polycarbonate Sheets
Plastic Fabrication

Plastic Fabrication

With over 20 years of expertise in the fabrication sector, our commitment to service & quality, along with unrivalled product knowledge enables us to guide you in all aspects of plastic material selection, from component design through to production.

  • Case Studies
  • CNC Machining
  • Edge Polishing
  • Vacuum Forming
  • Gallery
Plastic Design

Plastic Design

Our plastic design team are capable of creating a range of specialist bespoke products, from initial prototypes and one offs to full production runs. The capabilities and capacity available allows us to offer an extensive specialist service.

  • CAD/CAM Modelling
  • Design Services
  • Design Software
  • Tooling & Mould Making
  • Prototypes
PlasticStockist

Buy Plastic Products Online Now!

Our online e-commerce site is available to take your orders online now 24/7. A Simple and Secure site for you to buy plastic materials at your own convenience.

www.plasticstockist.com

Downloads

Downloads & Technical Information

We aim to make the material selection process as easy and stress free as possible by providing technical and mechanical information for over 80 products, to further assist you in making the right choice.

Contact Us

Post:
Bay Plastics Ltd
Unit H1 High Flatworth
Tyne Tunnel Trading Estate
North Shields
Tyne & Wear
NE29 7UZ
United Kingdom

Tel: +44 (0) 191 258 0777

Fax: +44 (0) 191 258 1010

Email: sales@bayplastics.co.uk

Online Shop: www.plasticstockist.com

REGISTERED ADDRESS

Bay Plastics Ltd
Unit H1 High Flatworth,
Tyne Tunnel Trading Estate,
North Shields
Tyne & Wear
NE29 7UZ
Tel: 0191 2580777
Fax: 0191 2581010

Co Reg No. 2325035

LINKS

Home
About Us
Contact Us
Trade Accounts
Sitemap

INFORMATION

Downloads
Terms & Conditions
Disclaimer
Privacy & Cookie Policy

SOCIAL NETWORKS

Facebook Facebook
Twitter Twitter
You Tube YouTube
RSS RSS Feed

OUR OTHER SITES

Decorative Panelling
Plastic Stockist

© Bay Plastics Limited 2014. All rights reserved.

  • Home
  • Plastic Products
    • Building Products
      • Palruf Corrugated PVC Roofing Sheet
      • Paltop Corrugated Foam PVC Roofing Sheet
      • Sunlite Multiwall Polycarbonate Roofing Sheet
    • Engineering Plastics - General
      • ABS Plastic
      • Acetal & Delrin
      • Nylon & Nylatron
      • Oil Filled Nylon (Oilon)
      • Polycarbonate (PC 1000)
      • Polyester (PET-P)
      • Polyethylene (HDPE, HMWPE & UHMWPE)
      • Polypropylene (PPC & PPH)
      • Polyurethane
      • PTFE
      • PVC
      • Tufnol Bearings
      • Tufnol Fabric
      • Tufnol Glass
      • Tufnol Paper
    • Engineering Plastics - Advanced
      • Duratron PBI (Celazole PBI)
      • Fluorosint
      • Ketron Peek
      • PPSU, PEI & PSU
      • Symalit PVDF
      • Semitron
      • Techtron
      • Duratron PAI (Torlon PAI)
      • Vespel
    • Glazing, DIY & Construction Plastics
      • Acrylic Sheet
      • Anti Slip
      • Decorative Wall Cladding
      • Foam PVC Sheet (Palight)
      • Glassboard
      • Glazing Bars
      • GRP
      • Meshlite / Vandalite
      • Palclear PVC Sheet
      • Palopaque PVC Sheet
      • Plastic Mirror
      • Plastic Polish
      • Plastic Guttering
      • Polycarbonate Sheet
      • Polyester PETG Sheet
      • PVC Cladding, Soffit & Fascia
      • Safety Glazing - Impact Resistant Plastic
      • Silicone, Sealant & Adhesive
      • Stokbord Sheets
      • Sunlite Multiwall Sheets
      • Vac Forming Plastics
      • Wall Cladding Panels
    • Sign, Print & Display Plastics
      • Aluminium Composite
      • Brochure Holders & Leaflet Holders
      • Engraving Laminates (Traffolyte)
      • Foam PVC Sheet (Palight)
      • High Impact Polystyrene (HIPS)
      • Leboard
      • Palfoam AS Digital Foam PVC Sheet
      • Perspex Acrylic Sheet
      • Palopaque PVC Sheet
      • Polyester PETG Sheet
      • Retail Displays & Sign Supports
      • Sign, Trims & Profiles
    • Ceiling Cladding & Wall Cladding
      • Ceiling Cladding
      • Decorative Wall Cladding
      • Hygienic Wall Cladding
      • Trims & Accessories
      • Wall Cladding Installation
      • Wall Cladding Technical Information
    • Carports & Canopies
      • Carports
      • Door Canopies
      • Garden Canopies & Patio Covers
    • Specialist Plastic Products
      • Coiled Strip & Sheet
      • Elevator Buckets
      • Laser Plastics
      • MirroFlex Structures
      • PTFE Spiral Wrap
      • Stamped Parts
      • Vac Forming Plastics
  • Plastic Fabrication
    • Case Studies
    • CNC Machining
    • Edge Detail
    • Edge Polish
    • Exhibition Plastics
    • Line Bending
    • Plastic Welding
    • Thermoforming
    • Vacuum Forming
    • Gallery
    • Testimonials & Customer Feedback
  • Plastic Design
    • 2D CAD Drafting
    • 3D CAD Modelling
    • Design Services & Product Development
    • Design Software
    • In-House Tooling & Mould Making
    • Prototypes
  • Plastic Uses
    • Acrylic Jewellery Displays
    • Acrylic Splashbacks
    • Anti-Virus Door Openers
    • Bespoke Furniture
    • Carports & Canopies
    • Conservatory Roof
    • Cut Out Letters
    • Display Cases
    • Exhibition Stands
    • Educational Plastics
    • Face Shields
    • Greenhouse Panels
    • Laser Plastics
    • Machine Guards
    • Perspex Spectrum LED
    • Plastic Guttering
    • Protective Screens
    • Retail Displays
    • Secondary Glazing
    • Shelf Management Systems
  • Downloads
    • Chemical Resistance Information
    • Food Compliance Certificates
    • Product Datasheet's
    • Product Information
    • Product Safety Sheets
    • Technical Information
  • About Bay
    • Bay Plastics Blog
    • Buy Online
    • Careers
    • Plastic Cut To Size
    • Trade Accounts
    • Terms & Conditions
  • Contact Us
Plastic Materials